Full Stack
Challenges in sustainable energy storage include cost-effectiveness, scalability, efficiency improvements, environmental impact, and technological advancements. Keeping these critical aspects in mind, we work in the entire value stack from choosing the right chemistry up to the orchestration of the Energy Management Layer to deliver most optimized and high performing solution for your requirements.
Leading Performance
Cutting Edge performance across all critical categories, achieved through the selection and validation of top-tier cells. Sets an industry standard with leading energy density and specific energy (Wh/kg).
Lasting
Over four decades of manufacturing electrical products have earned us unparalleled long-term value and client satisfaction. Our commitment to exceptional end-to-end customer service provides added support for our clientele.
Industry Certified
Compliance with international safety certifications across crucial categories. Rigorous testing conducted for performance, climate resilience, and safety, meeting the most stringent industry benchmarks.
Modular Design
Utilizing modular battery architecture, we efficiently bring products to the market by employing rapid prototyping and readily available system integration units. This approach allows for customization in shape, size, and the balance between high energy or power according to specific needs.
Our Focus
As electrification builds momentum, billions will be invested to deploy, better design and optimize the batteries in products. We work across levels right from BMS to right chemistry selection across the lifecycle to deliver value to every part of your product and business.
Cell Selection
Don't get stuck with a single source of cells in a globally competitive market. Accelerate testing and characterisation of new supplier batteries. As each cell design targets certain performance goals whether that be high-energy density, high-power density, superior safety, longer cycle life and reliability. Not all cells are the same, and the same holds true for manufacturers of cells. We also track and benchmark the latest developments in new battery chemistries, cell and pack design, and control algorithms. Each cell design targets certain performance goals whether that be high-energy density, high-power density, superior safety, longer cycle life and reliability. Not all cells are the same, and the same holds true for manufacturers of cells.
BMS
The safe, long term and reliable operation of a battery-powered application depends on the battery management system being customized and tailored for the target environment and use model. We will work directly with you and modify our existing BMS design to suit your design needs.
Key features of our BMS:
-
Robust SOC, cell balancing and SOH estimation algorithms.
-
Communication: CAN, RS 485, RS 232, IOT (Bluetooth, GPS).
-
Communication with charging stations and handshaking for efficient charging performance
-
Safety protections in line with AIS -156.
-
Over voltage protection
-
Under voltage protection
-
Over temperature protection during charge / discharge / regen
-
Under temperature protection during charge / discharge / regen
-
Over current protection during charge / discharge / regen
-
Short circuit protection
Testing & Validation
Ensuring our battery pack designs meet the form, fit and functional requirements of our customer operational needs is a driving mandate behind our custom-engineered solutions. We strive to define the operational envelope, including all likely edge conditions, for a given application. We then augment our proprietary battery testing criteria to these specific targets and validate the design by means of analytical and physical testing.
Modular Design
We build standardized pack-design elements while meeting specific end use requiremnt of customers to deliver customized yet highly reliable, robust and efficient solution. Beginning with a full vetting of the customer application and performance requirements, we build a detailed battery system model that evaluates the key electrical and mechanical performance parameters, while also accounting for edge cases that could undercut the entire design. Throughout this process, design parameters critical to the mass production process are checked against the original design and modifications thereto to ensure the final product is read for high-volume production and can meet cost targets.
Thermal Management
Thermal management is key to efficiency and life of e-batteries. Batteries power electric vehicles perform best in a defined temperature range, and hence it is important to build in a system that regulates cell temperature.
Employing a number of innovative proprietary tools and design elements, we build our thermal management systems from the cells up. Our designs are customized to the application to maintain the cells in their desired temperature range and minimize cell-to-cell temperature variations to extend the life of the battery.
Our engineers conduct extensive theoretical modeling and real-world testing to ensure our design intent is manifest in every battery we ship. Our engineers rely on the latest technology using 1D, 2D and 3D thermal, fluid-flow performance models and computer-aided engineering software with CFD to assess the thermal performance of our designs.
Service Recycling
When a lithium-ion battery reaches the end of its life cycle, it becomes ripe for either recovering usable cells and reusing them to construct a 2nd life battery or for recovering high-quality raw materials from non-usable cells. Those raw materials are then reintroduced into the supply chain to manufacture a new lithium phosphate battery, thereby creating a circular economy.
